Gears
Business Processes Integration
Primers

Quality and Control—on a Large Scale

Content Type  Mondi Štˇetí a.s. a Štˇetí , Czech Republic, a business unit of the Mondi Group, produces 1,500 tons of pulp and paper daily, consuming more than a ton of logs per day. The facility is located about 25 miles north of Prague.

Six Sigma Seeks Perfection

Content Type  Developed by Motorola Inc. (www.motorola.com) in the 1980s as a problem-solving, defect-reduction methodology, Six Sigma changes business cultures.

VFDs Reduce Wear, Save Energy

Content Type They come with many names: variable frequency drives (VFDs), adjustable frequency drives (AFDs), adjustable speed drives (ASDs), speed drives, motor controllers, inverters or alternating current (AC) drives.

Lean Manufacturing Basics

Content Type  Lean Manufacturing, a process-management system created by Toyota Production Systems in the 1950s and 1960s, “supports profitable growth by improving productivity and quality, reducing lead times and freeing resources,” says Chet Marchwinski, communications director for the Cambridge, Mass.-based Lean Enterprise Institute Inc. (www.lean.org).

Turning Tin Into Gold

Content Type  Smooth transfer of data from information technology (IT) to manufacturing and back can be key not just to production control, but also to customer success.

Premium Motors Provide First-class Savings

Content Type  As energy prices soar, using NEMA Premium-labeled electric motors should be the proverbial no-brainer.

Leading Change

Content Type  Tough economic times are ahead. Indeed, some companies have already faced some bumps. Others have realized that they need a change in direction to stay relevant in a changing economy. Whatever reason a company may have for change, one thing is clear—change won’t happen without the right kind of leadership.

Faster, Cooler, Out-of-Box

Content Type  No matter how fast, efficient, technologically advanced or well staffed any production process is, nothing matters much unless you acquire reliable operating data, preferably in real time, to understand how to maintain competitive manufacturing.

Catching and Keeping Talent Requires Differentiation

Content Type  If most companies offer competitive benefits packages and support for further job-related education, then finding, hiring and keeping top-notch talent means a company must differentiate itself as a place where professionals desire to be.

Tools Provide Global Collaboration

Content Type  Managing today’s manufacturing enterprise is impossible without collaboration.

Coriolis Meters Tackle Oil and Gas Issues

Content Type  Two application areas in which Coriolis flowmeters now arouse increasing attention are upstream oil-and-gas (O&G) processing and multi-phase flow.

Make Version Management a Best Practice

Content Type  “Version control is absolutely essential in any design and implementation of a manufacturing system. It’s a best practice,” declares Keith Jones, a marketing program manager with Wonderware Inc. (www.wonderware.com) , a Lake Forest, Calif.-based automation software supplier.

Reduce Capital Budgets Through Focused Planning

Content Type  “The general rule-of-thumb I’m seeing is this: ‘Capital spending is bad,’ ” says Neil Cooper, general manager of manufacturing and business operations for controls vendor Invensys Process Systems (www.ips.invensys.com), Plano, Texas.

Bit-level Buses Compete on Speed, Connectivity

Content Type  Down in the lower levels of the seven-layer International Organization for Standardization’s (www.iso.ch) Open System Interconnection Reference Model, two bit-level buses compete to control devices such as actuators and sensors: the Actuator Sensor Interface (AS-I) and CompoNet.

Software Services Integrate Applications

Content Type  Some may think the idea of manufacturing information flowing “from sensor to boardroom” may just be an unachievable dream. After all, the reality of manufacturing information is that there are a multitude of different applications that each store information in different ways and communicate using differing protocols and methods.

Advanced Tuning Tackles the Nonlinear World

Content Type  In a nonlinear world, the challenge of advanced loop tuning is to keep continuous and batch processes, as well as discrete operations, functioning cleanly and productively without unplanned downtime.

Engineer or Network Administrator?

Content Type  The proliferation of digital networks in manufacturing has resulted in a job description change for most, if not all, automation engineers.

OEE Raises Long-Term Competitiveness

Content Type  “OEE is one of the most recognized KPIs (key performance indicators), if not the most recognized,” observes Craig Resnick, a research director at ARC Advisory Group Inc., in Dedham, Mass.

What They Want: A Generational View

Content Type  We keep hearing that all you need to do to retain younger employees is give them more money, and that older employees are easy to retain because they have everything they want. But our research showed that those stereotypes arenít accurate; employees of all ages are motivated by the same factors at work.

Tips from the Pros to Make Training Stick

Content Type  Whether training comes by downloadable Web-based study-at-your-own-pace videos, one-hour Web-based seminars called Webinars, single-day classroom sessions or week-long intensive classroom courses, trainers’ goals remain essentially the same: Be effective, impart what students need and get feedback to improve the training.
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