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June 2009
June 2009

Future of Automation: Making A Difference

Content Type  I laid out the plan for this issue with the idea of exploring some important trends pointing to automation’s role in the future of manufacturing.

Alarm Management: Getting Alarms Right

Content Type  Presenting the appropriate alarms to the appropriate person in a timely manner is one of the toughest challenges facing the automation team—especially in process industries.

It’s Sensible to Use Sensors

Content Type  Sensors go where you can’t, wouldn’t and maybe shouldn’t.

Can Metals Remain a “Cornerstone” Industry?

Content Type  The metals industry has a strong heritage of innovation, says Warren H. Hunt Jr., executive director of The Minerals, Metals & Materials Society (www.tms.org), Warrendale, Pa.

Distributed Computing: Serve It Up

Content Type  Servers are the workhorses of networked, distributed computing.

Yokogawa Users Gather Despite Economy, Swine Flu

Content Type  Attendance was down only slightly at the company’s annual North American users event, which included a look at the state of the company, upcoming products and an “innovation challenge.”  

No Employee Raises this Year, Say Seven of 10 Manufacturing CFOs

Content Type  A recent survey of manufacturing financial executives reveals that most see the recession continuing through the remainder of 2009.

Motor Rebates Advance

Content Type The House Committee on Energy and Commerce in May approved an amendment to create a NEMA Premium motor rebate program. 

More WirelessHart Products Debut

Content Type  Phoenix Contact is the latest to throw its hat into the ring with a new WirelessHart product line based on Dust Networks technology.

ISA Wireless Standard Passes Milestone

Content Type  The International Society of Automation (www.isa.org) announced on April 27 that the ISA100 Standards Committee on Wireless Systems for Automation has voted to approve a major new industry standard—ISA100.11a, “Wireless Systems for Industrial Automation: Process Control and Related Applications.” 

Emerson Makes Strategic Acquisitions

Content Type  Emerson Electric Co., St. Louis, announced a pair of acquisitions last month aimed at strengthening and expanding the capabilities of Emerson Process Management (www.emersonprocess.com), its Austin, Texas-based automation business unit. 

Strong Outlook for Oil & Gas Automation Spending

Content Type  Despite the challenges of the current economic climate, automation spending by the upstream oil and gas sector will grow at a 9 percent clip, reaching $10.4 billion by 2012, study says.

Cote Slams Obama “Protectionism"

Content Type  U.S. President Barack Obama’s “protectionist designs” and the “Bangalore to Buffalo” observations have come in for fresh criticism from corporate America.

Honeywell Expects Growth In India

Content Type  U.S. automation major and manufacturer Honeywell International Inc. sees more growth in India on growing demand for its products and services, despite the global economic downturn.

Brazilian Automation Supplier Novus Takes Aim at American Market

Content Type  With a year-old office in Florida, the company says U.S. sales are growing fast, and it is planning to expand its North American distributor base.

A Change of Course for Pharma Manufacturing

Content Type  The FDA’s Quality-by-Design initiative holds potential to transform the pharmaceutical industry’s approach to drug development and manufacturing.

Workflow Automation Is Ready To Change Plant Ops.

Content Type  Plants are beginning to use workflow technology to guide production, capture operator knowledge and create templates of best practices.

The Future of Workflow Is Automated Knowledge

Content Type In the not-too-distant future, workflow structures may carry the knowledge that typically lives in the brains of long-time plant operations staff. 

Automation Tools: Managing Supply Chain Risk

Content Type The latest automation supply chain tools help companies avoid problems, or deal with them quickly if they do occur, to minimize damage to their brands.

High-performance GigE Camera

Content Type The CS6910G Gigabit Ethernet industrial camera incorporates the vendor’s Super CCD£ Honeycomb color sensor.

Low-cost GigE Camera

Content Type  A low-cost camera with a GigE Vision-compliant interface, the ultra-compact GC780 measures 33x46x38mm.

Vision Automates Glass Handling

Content Type An insulated glass (IG) automatic load and unloading  system uses a six-axis ABB robot and the vendor’s machine vision system to unload IG units from the production line and place them into slotted glass racks.

Compact Color Vision Systems

Content Type Three new color vision systems have been added to the In-Sight Micro product line, billed as the world’s smallest vision system.

Hands-on Learning for Intelligent I/O

Content Type The SNAP IO4AB Learning Center is billed as a comprehensive system that provides all the hardware, software, and instrumentation required to learn how the vendor’s intelligent distributed I/O can quickly and easily connect to and communicate with Allen-Bradley Logix systems, with no programming required.

Flowmeters Feature Foundation Fieldbus

Content Type The vendor’s variable area flowmeters are billed as the first to offer a Foundation Fieldbus option, available on the MT3809 and MT3750 metal tube products.

Reliable HMI Touch Panels

Content Type Four touch panels designed to provide a reliable industrial grade product for simple automation systems needing common HMI functionality have been added to the vendor's Simatic Basic product line.

Ethernet Switch for Grid Automation

Content Type  The EKI-4654R is a fanless, IEC61850-3-compliant managed Ethernet switch for grid automation applications. 

Heat Trace Connectors Save Time

Content Type The vendor’s line of Heat Trace Connectors reportedly provide an electrically and environmentally reliable method to interconnect oil pipeline heat trace elements, while offering a reduction in installation time and cost over the traditional junction box method of connections. 

Motion Control Line Expands

Content Type The SureStep line of motion control products has expanded to include stepping motors in standard NEMA sizes (17, 23 and 34) that now offer bi-polar models with output torques ranging from 61 oz-in to 1,291 oz-in. 

Microscope Autofocus Boosts Throughput

Content Type The FocusTrac laser auto focus provides real-time focus for most infinite conjugate microscope systems including those manufactured by Olympus, Leica, Nikon, Zeiss, and Mitutoyo.

More Accurate OEE Tracking

Content Type  As the latest version of the vendor’s Line Efficiency Tracking Software (LETS) factory reporting software—designed to automate the process of collecting production data from production machinery and processes—Version 3.4 allows users to more accurately track overall equipment effectiveness (OEE) in applications in which production rate is dictated by machine configuration.

Versatile Digital Force Gages

Content Type  DFG21 digital force gages feature an easy-to-read, high resolution dot matrix LCD. 

Global Services Reduce Costs

Content Type  InSite Services is a suite of managed services designed to help manufacturers reduce costs, improve production-system performance and increase operating cash flow.

Small PLC Simplifies Networking

Content Type As latest addition to the vendor’s ILC 1xx series of small programmable controllers, the ILC 170 ETH 2TX features two Ethernet ports, allowing easier networking for small applications.

Long-lasting Analog Pushbutton

Content Type The 145MA micro pushbutton is based on Hall effect technology and provides a 0.5V to 4.5V linear output proportional to the displacement of the actuator. 

HMI Extends to 255 Panels

Content Type CP-Link 3 for human-machine interface provides a new display and visualization concept for flexible connection of up to 255 Ethernet Panels or Panel PCs with one Industrial PC. CP-Link 3 is based entirely on standard hardware (Ethernet) and IP-based protocol for transfer of images. 

Report Development Made Easy

Content Type HMI Reports is a simple reporting solution for use with the vendor’s InTouch HMI and other plant and industrial data sources. 

Embedded Calibration Saves Time

Content Type Smart functionality is now built into the vendor’s high-performance PERpH-X pH sensors, models 6081wireless analyzer, 1056 dual-input analyzer, and 1057 multi-parameter analyzer. 

Gateway Line Adds OPC Server

Content Type The functionality of the Anybus X-gateway family has been extended to include an OPC Server.

Plant Data, Anywhere, Anytime

Content Type Proficy HMI/SCADA iFix WebSpace is a full-featured Web client for the supplier’s iFix visualization solution that enables informed decisions from anywhere, anytime, by providing a real-time connection to what is happening on the plant floor.

Integrated Multi-axis Machine Control

Content Type Based on Core2 Duo processor technology, the APC820 integrates space-saving, high-performance PC functionality into the vendor’s Acopos multi drive systems for multi-axes machines. 

Cellular Modem Boosts HMI Connectivity

Content Type The G3GSM cellular modem card allows the vendor’s G3 HMIs to communicate with operators via cellular technology, providing connectivity for remote and mobile applications. 

Field-calibrated Motion Arms

Content Type Available in numerous models, the Syspend family of vertical motion arms, including a monitor and keyboard arm, is designed to allow operators to easily adjust HMI enclosures and devices to meet the varying vertical and horizontal requirements of a wide range of users and applications. 

High-performance Wireless Ethernet

Content Type The 702-W Industrial Wireless Ethernet Radio offers the highest throughput of any industrial wireless device currently available, says the vendor. 

Three Beams Track Turbidity

Content Type Designed with a multi-beam optical sensor, intelligent electronics and self-cleaning technology, the Triton TR8 Turbidity Analyzer is said to set a new standard for precise, highly reliable water quality monitoring with virtually no maintenance. 

Flexible Sensors Save Money

Content Type Z Photoelectric Sensors and the next generation ELF Photoelectric Sensors are designed to greatly reduce users’ material and labor costs by offering added mounting flexibility, easy set-up, and specifically tailored solutions designed for customers. 

Lever-actuated PCB Terminal Block

Content Type The 2716 Series high-current PCB-mount terminal block features what is billed as the industry’s only lever-actuated termination design for tool-free termination of conductors 24-6AWG. 

Motion Control Chip Fills Gap

Content Type  The MCP-1200 motion control IC was developed to replace existing HCTL-1100 designs by remaining backwards compatible and plug-in ready.

Green Sprouts Amid the Crabgrass?

Content Type  Are there verifiable indications of recovery or are we doomed to another six months of painful recession?

A New Age for Private Equity

Content Type  Has private equity (PE) seen its glory days come and go?

Industrial companies stuck in their childhood? Grow up!

Content Type  Just like a human being, organizations should grow up step by step.

Demand Management Software Moves to Third Generation

Content Type Demand management software helps manufacturing companies to predict and meet future demand for their products to be able to meet customer requirements while minimizing costly inventory.

High-value Manufacturing

Content Type  The age of large factories is over.
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