Gears
December 2007
December 2007

Fully Engaged

Content Type  It’s been a great year in the automation industry.

Effective KPIs Bring Amazing Changes

Content Type  What is most important about key performance indicators (KPIs)?

Ethernet Shoulders e-Communications

Content Type  Mnemonics such as “all people seem to need data processing” or “aliens probably stole the Ninja Dew pop” make it easy to recall the seven layers or levels of the International Organization for Standardization’s (www.iso.ch) Open System Interconnection (OSI) Reference Model—application, presentation, session, transport, network, datalink and physical.

Robots and Humans Interact Safely

Content Type  Current trends in robotics will enable better human-robot interaction, making robots easier and safer to use.

Nosbusch Sees Process as Best Opportunity

Content Type  Rockwell Automation CEO Keith Nosbusch describes growth targets for 2008 and beyond.

Name Change, Product Roadmap Highlight GE Fanuc User Conference

Content Type  GE Fanuc Automation becomes GE Fanuc Intelligent Platforms, joins the GE Embedded Systems division and outlines software strategy at its annual user conference.

Balluff Acquires SIE Sensorik

Content Type  With the deal, the Germany-based sensor maker picks up design expertise and production capability in capacitive sensors.

WonderWorld Wrap-Up

Content Type  Celebrating its 20th anniversary year, Wonderware, the Lake Forest, Calif.-based manufacturing software supplier, rolled out the red carpet for customers Oct. 23-24 in Las Vegas at its WonderWorld 2007 North America users conference.

Bhattacharya Ascends to Wonderware Presidency

Content Type  After joining Wonderware in August from SAP AG, Sudipta Bhattacharya is named to head up the Invensys manufacturing software unit, replacing Mike Bradley Sr.

Schneider Electric Launches Innovation and Solution Centers

Content Type  Moving beyond supplying components to solutions-based marketing, the new Schneider Electric Centers bring engineers and demos to Raleigh to give customers one place to go to find automation solutions.

Products Take Center Stage at Automation Fair 2007

Content Type  There were plenty of fun and games to be found at Automation Fair 2007 Nov. 13-14 in Chicago, with booths featuring video games of baseball, golf, racing, and guitar playing. But the real attraction for the throng of attendees was the products on display across the exhibition floor at the annual event, staged for customers of Rockwell Automation Inc., the Milwaukee-based controls and automation supplier.

Westlock To Establish Brazilian Center

Content Type  New technologies research and development, initially in the fieldbus area (Foundation Fieldbus, Profibus and others), are the main objectives of the Center of Excellence that Westlock Controls, Saddle Brook, N.J., a Tyco Flow Control group company, plans to launch in Ribeirão Preto, Brazil. The inauguration is expected in early 2008.

Happy Story for Automation Suppliers in India

Content Type  Automation companies operating in India are experiencing strong economic growth.

Don't Pick the Door With the Donkey! Manufacturers get in the Simulation Game.

Content Type  In hopes of driving better bottom-line results, manufacturing companies are turning to business simulations to boost the financial savvy of employees.

Changing Hats Boosts Understanding

Content Type (Sidebar to "Don't Pick The Door With the Donkey" from the December issue of Automation World)

Collaboration Proliferates as Companies Go Global

Content Type  In October of 2005, U.S. Gypsum Corp. began a plant optimization rollout across 50 manufacturing sites that produce gypsum wall board.

Collaborating for Product Development

Content Type (Sidebar to "Collaboration Proliferates as Companies Go Global" from the December issue of Automation World)

Inspection Capabilities are Looking Up

Content Type The Kendall-Jackson winery packages more than 3 million cases of wine each year, so it’s a big challenge to position labels on bottles that race through its production lines. 

The Risk of Collaborating

Content Type  Collaboration is becoming more prevalent in manufacturing, whether it’s team-to-team, plant-to-plant or manufacturer-to-suppliers and partners.

Determining Standards Compliance

Content Type Andre Ristaino, managing director of the Automation Standards Compliance Institute (ASCI), in Research Triangle Park, N.C., provided Independent Program Assessments and Independent Validation and Verification support for information technology modernization projects at the U.S. Air Force Logistics Command while employed at Deloitte & Touche. He led manufacturing information systems integration projects and provided consulting services for manufacturing operations improvement. Ristaino’s manufacturing industry experience includes pulp and paper, textiles, steel fabrication, biotechnology and pharmaceuticals. Ristaino holds a Bachelor of Science in Business Management and a Master of Science in Technology Management.

ISA-95 Implementation Best Practices: Production Models and Segments

Content Type ISA-95 and Business-to-Manufacturing Markup Language (B2MML), like any standards, are subject to interpretation.

Long-life pH Sensor

Content Type  The PERpH-X 3500 high-performance pH and ORP sensor is billed as the industry’s first general-purpose pH sensor that includes advanced technologies for longer life in difficult processing applications, providing a lower total cost of ownership.

High-purity Pressure Sensor

Content Type  The AST4900 is a MEMs-based, stainless steel pressure sensor designed for the measurement of gasses and liquids in semiconductor processing and other high-purity applications.

Accurate Differential Pressure Sensor

Content Type The Model DP86 is a wet-wet differential pressure sensor that is capable of reducing measurement error in fluid flow, for both low pressure gas and corrosive liquid measurement, says the vendor. 

Profibus-compatible Mass Flowmeter

Content Type With its precision thermal dispersion mass flow sensor and intelligent digital electronics, the FlexMASSter ST98 Flow Meter Series now meets the Profibus-DP/-PA standards and includes its own Device Type Manager (DTM) software for use in large-scale water/waste treatment, process and plant automation systems.

Integrated Terminal/Controller

Content Type The CPX-FEC was born from the integration of an embedded front-end controller (PLC) into the vendor’s modular CPX electrical terminal.

HMI Development Software Adds Features

Content Type  The latest release of GP-Pro EX 2.1 HMI and Logic development software includes a host of new connectivity features  such as: Web server, FTP server, Network Printer Server, plus remote HMI operator interface screen viewer with control.

Controllers Target High Volume

Content Type  As the newest members of the vendor’s CompactRIO family, the cRIO-9072 and cRIO-9074 CompactRIO systems are designed to give machine builders a way to rapidly deploy industrial machines at high volume.

Life Sciences MES Gains Connectivity

Content Type The vendor has added new connector capabilities to its RS PMX MES software to help life sciences companies more easily exchange data between enterprise resource planning (ERP) and other plant-floor applications.

Power Supplies for Automatic Machinery

Content Type  A 480 Watt 3-Phase Switching Power Supply is the latest addition to the vendor’s SPD Series.

Quick and Easy Motion Programs

Content Type MPX is a simplified motion programming library for the Microsoft Visual Basic .Net application development tool. MPX is designed to allow users to quickly create multi-axis motion, I/O, and Graphical User Interface (GUI) automation programs.

Compact Integrated Motion Controller

Content Type  The MDrive14Plus Motion Control is the smallest member of the MDrivePlus product line, which combines motor, driver, controller and encoder.

Safety Controller Replaces Many

Content Type  The SC22-3 Safety Controller is designed to be an easy-to-configure safety module that incorporates numerous input devices and manages multiple safety-related functions.

Ergonomic Handheld Operator Panel

Content Type As the latest in the vendor’s Exter series of operator panels, the Exter M70 is the first to be handheld.

ODVA-approved DeviceNet I/O Blocks

Content Type A family of four machine-mount DeviceNet I/O modules are part of a new line of ODVA-approved DeviceNet connectivity products.  

Managed Ethernet Switch

Content Type The EKI-7659C is the first in a family of new managed Industrial Ethernet switches.

I/O System Supports Profinet

Content Type  The BK9103 Profinet Bus Coupler brings manufacturers and machine builders using Profinet access to more than 200 different I/O terminal types from the vendor.

360-degree Vision Software Technology

Content Type  The vendor's OmniView vision software provides the capability to inspect the entire cylindrical surface of bottles, cans, vials, or cosmetic containers without the need for orientation or accurate positioning.

Automatic Factory Report Generation

Content Type  XLReporter Professional version 8.0 provides a layer of technology that enables report generation in Microsoft Office Excel to be performed automatically, in the background.

Advanced Multi-axis Motion Controller

Content Type The SPiiPlus SA Series is a stand-alone multi-axis motion controller that is designed to provide high resolution and high-speed motion without compromising accuracy and throughput.

Foundation Fieldbus Cable Line Expanded

Content Type  The DataCell Foundation Fieldbus cable line has been significantly expanded—from 16 to more than 100 part numbers.

OEM Rebranding Made Easy

Content Type  Proficy HMI/SCADA-iFIX 4.5 provides a variety of features designed for OEMs, including the ability to build OEM brand awareness with their customers.

WirelessHart-compatible Solutions

Content Type The SmartMesh IA-510 is the first in the SmartMesh IA-500 family of standards-based wireless sensor network (WSN) systems.

Terminal Blocks Save Time, Space

Content Type  SPT 5 PCB terminal blocks are designed to provide fast wiring of conductors for power applications.

Motor Drives Go Heavy Duty

Content Type The MotiFlex e100 line of three-phase AC motor drives compatible with the Ethernet-compatible Powerlink protocol has been extended.

Simplify, Optimize Cable Organization

Content Type  The CableTek Management System is designed to provide support for cable bundles and individual cables in standard 19-inch data racks and simplify moves, adds and changes (MACs).

Terminal Fuse Blocks

Content Type WSI 25 DIN-rail mounted fuse terminal blocks accept 13/32-by-1.5 inch (10.3x38mm) Class CC fuses and have a Short Circuit Current Rating (SCCR) of 200kA.

Foot Switches and Pushbuttons

Content Type  The vendor has added foot switches to its line of product offerings.

Acquire and Manage Data

Content Type  The Data Station Plus was designed to provide all of the features of G3 series HMIs, without a display, and to provide enhanced features for data acquisition or multi-zone PID control applications.

Consider Alternative IT Delivery Models

Content Type  Not all application software comes on a CD-ROM, or Compact Disk read-only memory.

Do Not Despair—Growth’s in the Air

Content Type Our general outlook, as measured by the U.S. Industrial Production Index, calls for a growth rate for 2007 of 2.0 percent above 2006, down from 2.7 percent predicted in the October Automation World.

Changing Workforce Demographics Transform Manufacturing

Content Type “Baby Boomers”—those born after the Second World War and into the boom years of the 1960s—are starting to reach retirement.

Elements of Winning

Content Type  In response to criticism about his famous saying, “Winning isn’t everything; it’s the only thing,” American football coach Vince Lombardi eventually offered a repudiation, implying that what he meant to say was, “Winning is not everything—but making the effort to win is.”
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