Manufacturing Intelligence

Making Sense of Plant Data Raises Manufacturers to New Heights

Jul 9th, 2007

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The sheer volume of data now available from factory processes can be overwhelming. But new tools and technologies are emerging that can help transform raw factory data into useful intelligence.

As a subset of performance management, the discipline known as manufacturing intelligence is enabling the aggregation of plant-floor data into role-based views that can be used by industry professionals to make better decisions and to enhance production performance.

In this quarterly edition of Performance Management Review, Contributing Editor Dave Gehman takes a close look at the tools, techniques and strategies needed to put manufacturing intelligence to work in your plant. His report begins on page 42.

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IDEC Introduces Category 2 Safety Relay Module

Designed specifically to comply with updated ISO 13849 Safety Category 2 requirements, this safety relay module helps users economically apply better and more appropriate safety measures.

SIRIUS components are compact and designed for quick and easy connection to facilitate industrial control panel maintenance.

Sirius Modular Systems for Industrial Control Panel Design

Allied Electronics & Automation and Siemens team up to offer systems for control panel building.

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Robotic Tool-Changing Systems

Stäubli Connectors offers a new range of compact robotic tool changing systems covering a payload range up to 80 kg. They can accommodate several transfer technologies precise repeat accuracy of +/-1.5 µm.

3 Eaton Io T Connected Surge Protector

IoT Connected Surge Protector

This latest surge protection device by Eaton enables remote monitoring of surge data, both real time and historical, that can be used to predict future surge events or proactive maintenance.

The ASCO Series 256/356 solenoid valves set a new benchmark for fluid control performance by reducing the overall footprint and power consumption while increasing pressure ratings.

Emerson’s Solenoid Valves Enable More Compact Machine Designs

ASCO™ Series 256/356 offers smaller footprint, up to 40% reduced power consumption and up to 30% higher pressure ratings.

1 Galil Motion Control Multi Axis Motion Controller

Multi-Axis Motion Controller

Galil Motion Control's new DMC-21x5 controller introduces a state-of-the-art ARM-based processor that improves its communication, command processing, and memory capabilities while staying at the same series price as its series predecessor, DMC-21x3.

2 Velo3 D 3 D Metal Printer

3D Metal Printer

Velo3D's new Sapphire XC printer features higher productivity, larger build volume, compatibility with different alloys, and reduces cost-per-part.

1 Moog Modular Electrohydrostatic Actuation System

Modular Electrohydrostatic Actuation System

Moog's new product features lower oil requirement, a decentralized system, low mass inertia, and much more.

Bosch Rexroth Ctrl X Drive 38644

Compact, Scalable Drive System

Bosch Rexroth’s ctrlX DRIVE is said to be the most compact, scalable, and consistent modular drive system available. It has space-saving dimensions of up to 50% and can provide tailored solutions with peak currents of 6 A to 375 A.

Mass Flow Controller for Gas

Burkert's Type 8742/46 mass flow controllers/meters can handle low- to mid- to high-flow gas applications.

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Servo Drives

Beckhoff’s ELM72xx EtherCAT servo drives deliver an output current (Irms) of up to 16 A at 48 V DC for the power supply.

IndustrialNet™ M12 Cat 5e and Cat 6A Overmolded Cordsets

IndustrialNet™ M12 Cat 5e and Cat 6A Overmolded Cordsets

Panduit’s M12 A-coded, X-coded, and D-coded cordsets are rated for ten million flex cycles, providing durability and reliability

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High Pressure Processing Helps Emerging Brands

Join Jeff Williams of Universal Pure, and ProFood World’s Joyce Fassl as they discuss high pressure processing and the shelf-life benefits it brings to brands seeking broader distribution and the importance of Cold Pressure Council certification.

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Linear Motors

The AL8000 linear motor series from Beckhoff is based on a modular system design consisting of linear motors and magnetic plates and offers wide-ranging options in length, winding, and cooling type.

SPC-800 Series of Button-integrated HMI with IP66-Rated Protection for Process Visualization

Advantech has to announced its new SPC-800 series of arm-mounted human-machine interfaces with full IP66-rated protection that provides a cabinet-free solution for operation in industrial environments.

Converter Cables

Converter Cables Create Possibilities for Mobile Equipment Makers

New Balluff cables connect M12 to Deutsch DT and AMP Superseal connectors.

Wago 2000 Series Pnp Npn Converter

Converter Reduces Need for Inventory and Space

Helps increase machine functionality

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Single-Phase Compressor Soft Starters

These single-phase compressor soft starters from Carlo Gavazzi are said to reduce start current by more than 50%.

Merz Disconnects 5x7

Merz UL 508 Non-Fusible Disconnect Switches

AutomationDirect has added enclosed versions and non-enclosed DIN rail and panel/door mount versions of Merz disconnect / motor control switches.

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SICK to Host Virtual Press Conference at PACK EXPO Connects

See what’s new with SICK at its first ever virtual press conference for PACK EXPO Connects. There will be four live demos of its intelligent sensor solutions that are helping to improve the packaging process.

More in Control

3D Profile Sensors

See it at PACK EXPO Connects! Matrox Imaging will showcase the Matrox AltiZ series of integrated high-fidelity 3D profile sensors featuring a dual-camera single-laser design.

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Gladiator Series Circuit Breakers and Supplementary Protectors

Circuit breakers from Automation Direct offer optimum and efficient protection for branch and control circuits up to 63 amps.

Icotek Releases New IMAS-Connect Adapter Grommets

Icotek is expanding its range of adapter grommets for its IMAS-Connect adapter system to include the AT-PP and the AT-K-M.

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IDEC Introduces HG1P Handheld Human-Machine Interface

Easy to hold due to its small form factor and light weight—and includes a touchscreen, function keys, and switches—making it a good fit for machine tending and robotics applications.

Prosense Loop Panel Meters 5x7

Field and Panel Mount Loop-Powered 4 to 20mA Process Displays

ProSense LPM1 loop panel meters from Automation Direct is powered from the mA loop and requires no external power supply and features three front-panel operating keys.

Wago Extends Family of PFC200 Gen 2 Controllers

PFC200 Generation 2 controllers from Wago supports MQTT protocol and can easily be configured to connect to cloud services.

Io Link News Page

Absolute Encoders Feature IO-Link Interface

Smart absolute rotary encoder ready for Industry 4.0.

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New 6U SBC Incorporates Intel 9th Gen CPU, Aligns with SOSA Technical Standard

Abaco's 6U SBC features the Intel Xeon E six core CPU with 64GB DDR4 with ECC and up to 256 GB SSD and provides a dual 40 GbE data plane with RDMA, plus dual 10GbE ports on the control plane.

Effective Tool Change Designed With Inductive Miniature Sensors

In modern processing centers, inductive sensors are the components of choice for monitoring the motor spindle clamping process. Integrated into the spindle, they must be small and offer high repeatability to ensure smooth tool changing at all times.

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Industrial Gear Drives

The two-stage MAXXDRIVE XT right-angle gear drives from Nord are designed for heavy-duty conveyor belt applications in the bulk material handling industry.

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IDEC Adds 12V DC 16 I/O CPUs to MicroSmart FC6A PLC

With the addition three new 12V DC CPUs, the capable MicroSmart FC6A All-in-One PLC family now offers users more options for automating battery-backed systems, traffic controls, and mobile equipment.

Quantum Press Release

Quantum Automation Supports Off-Grid Automation with QRTU and QSolarBattery

These Quantum Automation hardware platforms can be used individually or together to enable IIoT monitoring and automation almost anywhere.