Using Time-Sensitive Networking to Improve Productivity

Dec. 1, 2020
Explaining this new technology’s application in four industry verticals applications, Tom Burke of the CC-Link Partner Organization highlights the variety of ways in which Time-Sensitive Networking can boost production.

As more automation functions are performed at the edge of the network and/or in the cloud, industry experts increasingly view industrial networking as being as central to automation as the controller. This development is bringing added attention to one of the biggest networking developments of the past decade—Time-Sensitive Networking (TSN).

If you’re unfamiliar with TSN, essentially it is a method of industrial networking that enables deterministic control over standard Ethernet. Its proven capabilities are why most industrial technology suppliers are adapting their products to work with TSN. (Read more about TSN via the links at the end of this article.)

Beyond the capabilities and advantages of TSN from a networking perspective, the technology is also seen as a way of boosting productivity in specific ways for different industry verticals.

Thomas Burke, global strategic advisor at the CC-Link Partner Organization (CLPA), notes four specific ways TSN can help specific verticals:

Transparency and traceability for food and beverage. Heavily regulated industries, like food and beverage, rely on process data, which must be monitored to ensure product quality and compliance with regulations or good manufacturing practices. “These data require accurate timestamps that support visibility within the network and throughout the production process, eliminating any blind spots where issues can grow unnoticed,” said Burke. “By building a fully synchronized device network, TSN can support precise timestamping for timing analysis.”

Better quality in automotive. TSN’s determinism, especially when combined with gigabit bandwidth, can help manufacturing facilities speed up production processes. This is particularly useful for automotive assembly plants due to their production of a variety of models, each characterized by different trim levels. “That’s why its mandatory for manufacturing systems in the automotive industry to handle large amounts of data generated in real time during the assembly of various car parts,” said Burke. “Only in this way can manufacturers ensure that the different combinations of possible model variations do not slow down cycle times and the allocated parts are fitted correctly on the right models, at the right time, in a traceable manner. Automotive companies can use TSN to build production lines that ensure short cycle times because the technology combines advanced synchronization with traffic prioritization capabilities.”

These prioritization capabilities allow the network to deliver time-critical traffic while also allowing less critical traffic to co-exist on the network. “Consequently, total cost of ownership can be reduced, since multiple types of network can now be combined onto a single hierarchy,” said Burke. “The end result is higher performance, lowered costs and simplified maintenance, all of which translates into better quality vehicles.”

Simplified machine design and higher performance for the converting sector. When TSN is adopted in networks used in the converting industry, “plants can achieve accurate synchronization between multiple axes on a machine” because of TSN’s deterministic nature, said Burke. “By being able to control the motion of many different axes simultaneously over one network, facilities can optimize product quality and production processes as well as increasing the flexibility of their architectures and machines, while simplifying the mechanical set up. The end result is reduced time for retooling and maximized product yield.”

Higher levels of integration for semiconductor manufacturing. Burke explained that synchronicity and traffic prioritization are also key to combining different types of process control on one network and effectively handling different recipes and activities across multiple machines and stations. “The numerous processing stages of the semiconductor industry—which require process, discrete, and motion control, along with integration of robots and IT systems—can be handled by TSN-based networks because of TSN’s ability to mix time-critical data for high-performance, high-speed motion control with slower, less time-dependent traffic,” he said. 

The CLPA’s offering for TSN applications is the organization’s CC-Link IE TSN. Burke said, “This is the first open Ethernet technology to merge gigabit bandwidth and key TSN functionalities, time synchronization, and traffic prioritization. By relying on this cutting-edge network technology, manufacturers from any sector can find a key solution to boost their processes.”

More Automation World coverage of Time-Sensitive Networking:

About the Author

David Greenfield, editor in chief | Editor in Chief

David Greenfield joined Automation World in June 2011. Bringing a wealth of industry knowledge and media experience to his position, David’s contributions can be found in AW’s print and online editions and custom projects. He is also the chief program architect of the annual Automation World Conference & Expo. Earlier in his career, David was Editorial Director of Design News at UBM Electronics, and prior to joining UBM, he was Editorial Director of Control Engineering at Reed Business Information, where he also worked on Manufacturing Business Technology as Publisher. 

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