While post-recession companies across several business sectors are indicating interest in investing in manufacturing execution systems (MES) as a way to improve operational agility and flexibility, MES solution providers will face headwinds in the future due to emerging competitive forces, says a recently released report from research firm Frost & Sullivan (www.frost.com). Among competitors, the report lists enterprise solution providers, who are extending into the space, as well as system integrators, who are pursuing home-grown solutions with niche customers.
The report, titled "World Manufacturing Execution Systems (MES) Market," finds that the global MES market earned revenues of $3.6 billion in 2009 and estimates this to reach $8.2 billion in 2016. The MES market for discrete industries grew 6.8 percent in 2009 and generated revenues of $1.8 billion. For process industries, the market grew 5.6 percent in 2009 and generated revenues of $1.8 billion.
Connecting silos
“Bringing manufacturing software solutions on board will connect the individual silos of information and drive a seamless flow of data and actionable intelligence,” said Frost & Sullivan senior analyst Muthuraman Ramasamy. “Thus, the need to optimize operational expenditure while mitigating the trade-off between performance improvement and profitability will be a driving force in the global MES markets.”
However, as MES have bundled functionalities, solution providers face competition from other solution providers with extended functionalities and homegrown solutions. Restrained growth is expected as end-users progressively transit to commercial-off-the-shelf (COTS) pre-integrated solutions offered by system integrators and niche solution providers.
“The presence of intense competition in the MES market space from enterprise solution providers and competing product lines is restraining the market growth,” said Ramasamy. “System integrators are, in turn, capitalizing on this evident market potential by developing in-house solutions with niche customers as their prime focus.”
Teaming up
To sustain themselves while ensuring a win-win situation, MES solution providers can work in tandem with system integrators to enter markets that were out of reach for them traditionally. System integrators are prevalent in domains such as food and beverages, consumer packaged goods and pharmaceuticals.
“An emerging trend, especially within the discrete industries, is the convergence of MES with solutions like Product Lifecycle Management (PLM), compliance and quality management, and warehouse management on unified platforms to reduce complexity while driving performance-based reliability,” said Ramasamy.
