Teradyne Robotics company Universal Robots (UR), a manufacturer of collaborative industrial robots, introduced its seventh-generation robotics platform today at the IMTS conference in Chicago.

Company officials say Gen 7 represents a unified system upgrade, anchored by the PolyScope X robot operating system. It features a fully reengineered control box, teach pendant and tool flange.

“The robots of the AI era must be advanced, not complicated,” said Jean-Pierre Hathout, president of the Teradyne Robotics Group. “Built on what we have learned from over 20 years of cobot innovation and more than 100,000 industrial deployments worldwide, Gen 7 is an end-to-end redesign of our platform that reduces integration friction and dramatically expands application capabilities. It will enable our customers and partners across industries to confidently deploy advanced AI-powered applications in real-world operations.”

New Gen 7 features include:

Three new g-Series robot arms with AI-ready tool flange: UR10g-1750, UR17g-1300 and UR18g-950, named after their payload (kg) and reach (mm). The new g-Series tool flange enables the vision and sensing needed for AI models to run in real time with the robot, delivering data, power and safety directly to the tool flange. UR leaders say this eliminates cabling complexity and makes it easier to connect cameras and high-bandwidth sensors, which is critical to advanced automation and physical AI deployments.

Built-in force-torque sensing, impedance control and RTDE (Real-Time Data Exchange) give the robot a sense of touch for physical AI applications such as dexterous manipulation and force-sensitive assembly tasks.

CB7 Core controllers, offering 40% more compute power in a 30% smaller footprint than previous generations. The new controller enables multi-network communication for modern automation and physical AI architectures, connecting to PLCs, HMIs, MES platforms, IPCs, and vision systems, reducing the need for external switches. It is available at launch in a standalone control box version and a compact version for integration into an automation cabinet. CB7 is also compatible with e-Series and UR Series robot arms.

PolyScope X brings to Gen 7 modern programming tools, ISO 10218-1 safety functionality and cybersecurity compliance. With open APIs and ROS2 communication, PolyScope X enables programmers to build and deploy edge-AI applications utilizing IPCs and external AI processing. With additional software packages, integrators can access further advanced robot functionality such as ProfiSafe, OPC-UA, or logic programs, and easily access application software from third-party developers, such as Rocketfarm Pally or Inbolt 3D Vision Guidance.

TP7 Core teach pendant: The new teach pendant is more than 20% lighter and has multiple grip positions, configurable smart buttons, and a full HD display, plus a new virtual joystick. It is designed to stay comfortable through long shifts and to make programming feel intuitive rather than technical, so operators spend less time learning the interface and more time getting the job done.

 SP7 Smart Panel tool flange interface: A faster way to teach and program directly at the tool flange. The SP7 Smart Panel has safety-compliant freedrive functionality, LED lights and three configurable input buttons capable of running PolyScope X Smart Skills. By letting operators work at the point of the task, the Smart Panel cuts setup and programming time where touch-to-teach or operator interaction is important, such as high-mix, low-volume production.

Gen 7's advanced and collaborative safety functions also provide a PLd, Category 3 (ISO 13849-1) certified architecture. All g-Series robots are TÜV certified to ISO10218-1 and UL1740, and Teradyne Robotics is certified to IEC 62443-4-1 ML3 for cybersecurity, confirming that secure development practices are built into every stage of the software lifecycle.

A showcase of the physical AI ecosystem

At IMTS, Gen 7 is on display alongside new developments from 20+ ecosystem partners – including demos of Gen 7 functionality with Cognex, Schunk, Magswitch, Smooth Robotics, Psyonic, Robotiq and Inbolt.

"Universal Robots and Inbolt share the same conviction, that automation should be simple to deploy and simple to live with,” said Rudy Cohen, CEO of Inbolt. “With Gen 7 and PolyScope X, Inbolt’s vision now runs natively on the UR controller itself, available directly through UR. No external vision PC, no extra cabling. Manufacturers get parts localized without jigs or fixtures, and reach production in hours, not weeks.”