AI, Smart Actuators and a Move Toward Simplicity Are Transforming Motion Control

Insights on how the trend of right-sizing motion systems, incorporating AI-driven adaptability, and increasing use of software-configurable electric actuators are reducing costs while improving flexibility in modern manufacturing.

Key Highlights

  • 80% of motion control applications use only basic features, driving manufacturers to abandon over-engineered systems in favor of multi-protocol drives that reduce engineering overhead and strengthen supply chain resilience. 
  • AI integration enables predictive maintenance and real-time optimization by analyzing drive currents, vibration, and temperature to detect bearing wear early, extend component life, and maintain precision at higher speeds with less energy. 
  • Modern electric actuators eliminate costly mechanical changeovers in high-mix production, delivering up to 25 kN of force with software-adjustable position, speed, and force while achieving 95%+ power efficiency compared to hydraulic systems.
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