AI, Smart Actuators and a Move Toward Simplicity Are Transforming Motion Control

Insights on how the trend of right-sizing motion systems, incorporating AI-driven adaptability, and increasing use of software-configurable electric actuators are reducing costs while improving flexibility in modern manufacturing.

Key Highlights

  • 80% of motion control applications use only basic features, driving manufacturers to abandon over-engineered systems in favor of multi-protocol drives that reduce engineering overhead and strengthen supply chain resilience. 
  • AI integration enables predictive maintenance and real-time optimization by analyzing drive currents, vibration, and temperature to detect bearing wear early, extend component life, and maintain precision at higher speeds with less energy. 
  • Modern electric actuators eliminate costly mechanical changeovers in high-mix production, delivering up to 25 kN of force with software-adjustable position, speed, and force while achieving 95%+ power efficiency compared to hydraulic systems.
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About the Author

David Greenfield, editor in chief

Editor in Chief

David Greenfield joined Automation World in June 2011. Bringing a wealth of industry knowledge and media experience to his position, David’s contributions can be found in AW’s print and online editions and custom projects. Earlier in his career, David was Editorial Director of Design News at UBM Electronics, and prior to joining UBM, he was Editorial Director of Control Engineering at Reed Business Information, where he also worked on Manufacturing Business Technology as Publisher. 
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