AI, Smart Actuators and a Move Toward Simplicity Are Transforming Motion Control

Insights on how the trend of right-sizing motion systems, incorporating AI-driven adaptability, and increasing use of software-configurable electric actuators are reducing costs while improving flexibility in modern manufacturing.

David Greenfield, editor in chief

Jan. 20, 2026

Key Highlights

80% of motion control applications use only basic features, driving manufacturers to abandon over-engineered systems in favor of multi-protocol drives that reduce engineering overhead and strengthen supply chain resilience.
AI integration enables predictive maintenance and real-time optimization by analyzing drive currents, vibration, and temperature to detect bearing wear early, extend component life, and maintain precision at higher speeds with less energy.
Modern electric actuators eliminate costly mechanical changeovers in high-mix production, delivering up to 25 kN of force with software-adjustable position, speed, and force while achieving 95%+ power efficiency compared to hydraulic systems.